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Are airlines finally becoming more plastic conscious?

Emirates is unveiling a new closed loop recycling initiative this month, where millions of onboard items such as plastic trays, bowls, snack and casserole dishes, will now be recycled in a local facility and remade into fresh, ready-to-use Emirates meal service products.

Marking United Nations World Environment Day on 5 June, and the theme of #BeatPlasticPollution, Emirates will introduce the new recycled utensils onboard from June 2023 onwards.

In line with Emirates’ commitment to consuming responsibly, the new initiative is a transition to the principles of a circular economy, whereby items are reduced, reused, and recycled. Millions of old and damaged meal service items from Economy and Premium Economy Class dining will be collected after flights, washed and checked for damage, transported to a facility in Dubai to be ground down, reprocessed, and manufactured into new dishes, bowls and trays – before being sent to Emirates Flight Catering to be used again for thousands of meals in the sky.

In partnership with deSter FZE UAE, a leading provider of serviceware concepts to the aviation industry, and expert in closed loop manufacturing, Emirates will be reusing plastic materials that have already reached their end of life and would otherwise need to be written off. The new trays, casseroles, snack dishes and bowls, containing at least 25% reused material (recyclate),  will be brought back into service on aircraft across the globe, and the proportion will continue to increase over time.


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The team at deSter are members of the CE100 network, which includes some of the world’s leading circular economy companies and have also been awarded the ‘Gold’ Sustainability rating from Ecovadis – a globally recognised certification for sustainable practices. Emirates elected to work with deSter once a facility in UAE was ready to facilitate the huge scale of Emirates’ requirement – substantially reducing the carbon footprint of sending the products to another country to be recycled. The deSter factory also incorporates sustainable design principles focusing on solar power, efficient use of water and minimisation of waste.

Emirates’ commitment to reducing plastic waste

Emirates is committed to reducing plastic waste and has already implemented several initiatives in addition to the new closed loop recycling project.

  • Emirates has diverted over 150 million single-use plastic items from landfill each year by replacing plastic straws, inflight retail bags, and stirrers with responsibly sourced paper and wooden alternatives.
  • Economy and Premium Economy Class passengers can get comfortable with soft blankets onboard, where each blanket is manufactured from 28 recycled plastic bottles. Over the course of one year, this initiative saves 88 million plastic bottles from landfill.
  • Emirates’ current range of inflight toy bags, baby amenity kits and plush toys are made from recycled plastic bottles, and over 8 million plastic bottles were repurposed during 12 months of amenity kit production.
  • The hygiene covers for bowls on Emirates meal trays and plastic tumblers are made from 80% recycled plastic (rPET).
  • Emirates Economy and Premium Economy amenity kits are made from alternative materials such as kraft paper, rice paper and recycled plastic, reducing the consumption of virgin plastic.
  • Emirates Cabin Crew segregate glass and plastic bottles for recycling in Dubai, diverting about 500,000 kilograms of plastic and glass from landfill in 2022.

Paul Johnson

Paul Johnson is Editor of A Luxury Travel Blog and has worked in the travel industry for more than 30 years. He is Winner of the Innovations in Travel ‘Best Travel Influencer’ Award from WIRED magazine. In addition to other awards, the blog has also been voted “one of the world’s best travel blogs” and “best for luxury” by The Daily Telegraph.

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5 Comments

  1. Imagine a scrap pile of ALL the plastics – trays, dishes & cutlery – used round the world by ALL of the world’s airlines. What a difference it would make if we could recycle all of that.

  2. Sustainable is going to be one of the biggest challenges for the airline industry going forward so it’s good to see these initiatives coming forward.

    Step by step we’ll get there!

  3. This would be a big, serious step towards more eco friendly service. This initiative is more than the mere greenwashing that so many companies go in for.

  4. Let’s hope that other airlines take note and work on developing their own recycling schemes as soon as possible.

  5. Some of these numbers are absolutely mind-blowing and very frightening.

    I’m struggling to even imagine what 500,000 kilograms of plastic and glass even looks like.

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